Industrial washing

Simplex 100-120

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Simplex Big 2 baths

Simplex Big 2BSimplex Big is a system that washes automatically medium and large mechanical parts. Washing is carried out by means of the upper, lower and side jets, the platform slow rotation is ensured by a gearmotor with torque limiter. In the two-bath version, the system washes and rinses the treated parts.

The PLC allows you to manage time, temperatures, levels, signals and alarms. The easy to use and intuitive software can display informations in many languages.

Models

  • Simplex Big 1000, washing capacity Ø100 x H70 cm x 600kg
  • Simplex Big 1200, washing capacity Ø120 x H80 cm x 600kg
  • Simplex Big 1400, washing capacity Ø140 x H90 cm x 600kg
  • Simplex Big 1800, washing capacity Ø180 x H100 cm x 800kg
  • Simplex Big 2200, washing capacity Ø220 x H100 cm x 800kg

Versions

  • electric LT, maximum washing temperature 60°C
  • electric HT, maximum washing temperature 80°C

Supply voltage

  • 400V 3PH+N+PE 50HZ (others on request)

Standard equipment

  • Timed vapour extraction
  • Two-hand control for door closing with safety control unit
  • External loading/unloading trolley with drip collector of stainless steel Aisi 304 and wheels with safety brake
  • ISO pneumatic cylinders and «anti-fall» pneumatic safety valves
  • Electric pump(s) of stainless steel with special gaskets
  • Filter of stainless steel Aisi 304 on pump suction
  • Minimum level control of the liquid inside the tank to protect pump and resistor
  • Maximum level control of the liquid inside the tank and solenoid valve for automatic water loading
  • Gearmotor for platform rotation with torque limiter and centring sensor
  • Electrical resistors of Incoloy stainless steel
  • Safety limit switch on door opening
  • Electrical cabinet IP65, PLC electrical system (DGT V3)
  • Structure and sheets of stainless steel
  • Lower load-bearing structure of galvanized iron
  • Triple door gasket (lower, upper and lateral)
  • Reinforced platform of pressed grating with raised external edge, of galvanised iron
  • Upper, lateral and lower fixed washing/rinsing/blowing pipes laser-drilled of stainless steel Aisi 304
  • Sludge discharging door(s) for an easy tank cleaning

3D model of Simplex Big 2B

Specific equipment for HT version

  • Overall thermal insulation with panels of stainless steel Aisi 430

Available accessories

  • High pressure washing pump
  • Additional external trolley
  • Platform borders, removable, H20 cm, of stainless steel Aisi 304
  • Disc oil separator with gearmotor
  • Platform and spider of stainless steel INOX Aisi 304
  • Panels under the platform with grease collecting filters
  • Emptying pump
  • Detergent dosage system
  • Electric vapour condenser (reduction by 80% at 80° C)
  • Bag filter placed on the pump delivery
  • System retention tank of stainless steel Aisi 304
  • Liquid heating by diesel or natural gas burner
  • Loading and unloading station
  • Loading/unloading fixed position (instead of the trolley)
  • Overturning door with pneumatic opening
  • Drying with resistor and blower
  • Manual washing and blowing with hoses
  • Blowing with compressed air, pipes of stainless steel Aisi 304
  • Increased height of the washing chamber
  • Thermal insulation of the bag filter
  • Predisposition for the use with abrasive contaminants
  • Predisposition for the use with strongly caustic chemical products
  • Bleaching of internal welding
  • Models with other supply voltages

 

Technical table10001200140018002200
Closed machine overall
dim. (WxDxH) cm
215 x 260 x 210 235 x 280 x 220 250 x 310 x 235  290 x 380 x 240  330 x 460 x 250 
Open machine overall
dim. (WxDxH) cm
215 x 260 x 300  235 x 280 x 310 250 x 310 x 320  290 x 380 x 350  330 x 460 x 360 
Washing capacity (Ø x H) 
90 x 70 cm 110 x 80 cm  128 x 90 cm  165 x 100 cm  200 x 100 cm 
Platform load capacity 600 kg 600 kg 600 kg  800 kg  800 kg 
Washing tank capacity 250 lt 300 lt 400 lt 550 lt 750 lt
Washing pump
3,0 kw
2,5 bar
300 lt/min 
3,0 kw
2,5 bar
350 lt/min
3,0 kw
2,5 bar
400 lt/min
3,0 kw
2,5 bar
450 lt/min 
3,0 kw
2,5 bar
500 lt/min 
Hight pressure
washing pump
5,5 kw
5 bar
300 lt/min
5,5 kw
4,5 bar
350 lt/min 
5,5 kw
4,5 bar
400 lt/min
7,5 kw
4,5 bar
450 lt/min
7,5 kw
4,5 bar
500 lt/min 
Washing heating 10,0 kw 12,0 kw  18,0 kw  30,0 kw  40,0 kw
Mechanical rotation 0,18 kw 0,18 kw 0,18 kw 0,18 kw 0,18 kw
Vapour extractor
0,25 kw
320 mc/h
0,25 kw
320 mc/h
0,37 kw
580 mc/h
0,37 kw
580 mc/h
0,37 kw
580 mc/h
Disc oil separator 0,09 kw 0,09 kw 0,09 kw  0,09 kw  0,09 kw
Blowing (air consump.
at 6 bar)
400 mc/h  450 mc/h  550 mc/h   700 mc/h 800 mc/h 
Diesel or natural gas
burner heating
0,17 kw  0,17 kw 0,17 kw 0,17 kw 0,17 kw 
Vapour condenser 0,28 kw 0,28 kw 0,28 kw 0,28 kw  0,28 kw
Tank emptying pump 0,37 kw 0,37 kw 0,37 kw 0,37 kw  0,37 kw 
Drying with heating. el.
and blower
5,2 kw 5,2 kw  5,2 kw 8,2 kw  8,2 kw
Electrical supply 3ph+T+N 3ph+T+N 3ph+T+N  3ph+T+N  3ph+T+N 
Connections table10001200140018002200
Vapour extraction outlet D.80 mm D.80 mm D.100 mm D.100 mm  D.100 mm 
Drain washing tank F 1" 1/2 Gas F 1" 1/2 Gas F 1" 1/2 Gas F 1" 1/2 Gas F 1" 1/2 Gas 
Water filling electrovalve F 3/4" Gas F 3/4" Gas F 3/4" Gas F 3/4" Gas F 3/4" Gas
Drain disk oil separator M 1/2" Gas M 1/2" Gas M 1/2" Gas M 1/2" Gas M 1/2" Gas
Compr. air actuators electrov. F 1/4" Gas F 1/4" Gas F 1/4" Gas F 1/4" Gas F 1/4" Gas
Compr. air blowing electrov. F 1" Gas F 1" Gas F 1" Gas F 1" Gas F 1" Gas
Tank emptying pump F 1" Gas F 1" Gas F 1" Gas F 1" Gas F 1" Gas
Gas burner chimney D.130 mm D.130 mm D.130 mm D.130 mm D.130 mm
Dimensions table10001200140018002200
L (width) 215 cm 235 cm 250 cm 290 cm  330 cm 
P (depth) 260 cm 280 cm 310 cm 380 cm  460 cm 
H (height) 300 cm 310 cm 320 cm 350 cm  360 cm 
DL (washing diameter) 90 cm 110 cm 128 cm 165 cm  200 cm 
HL (washing height) 70 cm 80 cm 90 cm 100 cm 100 cm 
AC (load height) 100 cm 100 cm 100 cm 100 cm  100 cm 
LV (chamber width) 193 cm 213 cm 228 cm 268 cm  308 cm 
PV (chamber depth) 140 cm 158 cm 175 cm 215 cm  245 cm 
HV (chamber height) 210 cm 220 cm 230 cm 240 cm  250 cm 

Simplex Big 2B layout

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